Thursday, December 6, 2012

Use Ultrasonic Bonding Technique to Weld Materials Efficiently


In our daily life, we use a large amount of plastic products, including bottles, bags, stationary, home appliances, etc. I am always wondering how all these plastic items are produced, by what kinds of technique and procedures. Among those complicate manufacturing process, welding separate parts together is a crucial steps. Of course, you can joint parts by glue or fasteners. You can even use flame to welding the parts. However, they are old ways. Ultrasonic bonding arises as a new and effective way for binding dissimilar materials. It is an industrial technique whereby high-frequency ultrasonic acoustic vibrations are locally applied to workpieces being held together under pressure to create a solid-state weld. It is commonly used for plastics. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together.

The applications of ultrasonic welding are extensive and are found in many industries including electrical and computer, automotive and aerospace, medical, and packaging. Whether two items can be ultrasonically welded is determined by their thickness. If they are too thick this process will not join them. This is the main obstacle in the welding of metals. However, wires, microcircuit connections, sheet metal, foils, ribbons and meshes are often joined using ultrasonic welder. Ultrasonic welding technique is a very popular technique for bonding thermoplastics. It is fast and easily automated with weld times often below one second and there is no ventilation system required to remove heat or exhaust. This type of welding is often used to build assemblies that are too small, too complex, or too delicate for more common welding techniques.

Tuesday, November 20, 2012

To Know More About Roll Slitting Before You Purchase Slitter

       Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. The log slitting terminology refers back to the olden days of saw mills when they would cut logs into smaller sections. By today's definition, slitting is a process in which a coil of material is cut down into a number of smaller coils of narrower measure. Potential workpieces are selectively thin (0.001 to 0.215 in.) and can be machined in sheet or roll form. It is considered a practical alternative to other methods due to its high productivity and the versatility of materials it can manage. Rewind slitting involves rewinding the material through a number of knives to form narrower rolls of materials. The machine used is called a slitter.

       This process can achieve a high degree of precision with minimal waste, as long as the technician plans the cuts correctly. The finished rolls can be rewound, if necessary, and packaged for shipment and sale. Roll slitting equipment can come with some preset functions to create standardized widths, and it can also be customized for specialty products. The equipment allows for high volume manufacture of a range of materials that may need to be processed quickly to be cost effective. Companies seeking equipment for this purpose may want to consider the size of their products, as well as the scalability of that size. It may be advisable to purchase a machine that is slightly larger than currently needed, to assure that the company will have room to go. Some manufacturers offer leases or used equipment to companies that do not want to buy a brand new machine, and it may also be possible to pick one up at a liquidation sale to save costs.

Friday, November 16, 2012

How Does Stylus Work on iPad?

       In computing, a stylus pen is a small pen-shaped instrument that is used to input commands to a computer screen, mobile device or graphics tablet. With touch screen devices, a user places a stylus on the surface of the screen to draw or make selections by tapping the stylus on the screen. Pen-like input devices which are larger than a stylus, and offer increased functionality such as programmable buttons, pressure sensitivity and electronic erasers, are often known as digital pens. For iPad and other touch screen devices, Apple designed them hoping to excel at reading the touch of the human hand, so it doesn't promote the use of a stylus. Nonetheless, many people who want to take hand notes or draw have demanded one, so other companies have produced them. These styluses are designed to function on Apple's patented touch screen.

       For a stylus to work on the iPad's touch screen, stylus for iPad must conduct the electrical current from your hand to the device. To do this it must be constructed from conductive material like metal. Most models have a soft material like conductive foam at the tip, making the writing smoother and less likely to scratch the screen's surface. Since Apple's touch screen technology only reads electrical currents and not pressure, you won't be able to use touch sensitivity in your sketches, notes or drawings, although some apps claim to mimic it.

Monday, November 5, 2012

The Stunning and Shinny Cheerleading Apparel

Cheerleading is a team sport that showcases talent, athletic skill and the ability to work well with others. Sports teams are often affected by the vibe of the crowd, and cheerleaders keep the crowd pumped with positive energy that translates directly into the game itself. A team of cheerleaders should all wear their uniforms properly to show their team spirit and give their appearance the boost it needs to lead a huge crowd. In the beginning, it is the uniform outfit worn by cheerleading squads usually indicative of the mascot, school, and/or colors of the team and/or organization they are representing. Cheerleading apparel and uniform in the early 1900s were a steadfast symbol of the schools they represented, usually depicting the first letter of a high school or the first letter plus the letters "H" and "S", standing for "high school." These letters were normally sewn onto a sweater-type garment, sometimes even polo shirts in warm weather. While showing school spirit and having a uniformed cheerleading team, these sweater-tops were often hot, bulky, and not very functional for any type of athletic movement.

Nowadays, most cheerleading uniforms are currently made from a polyester blended fabric, usually containing spandex as well. The top (currently called a shell) is form fitting along the body and comes in either long sleeves or no sleeves. Most American school squads wear a sleeveless top with either a sports bra or an athletic tank top underneath. If the shell lacks sleeves, many teams wear a turtle neck bodysuit under it, although this is not required specifically. The bodysuits can be either leotard like or covering only to the bottom of the ribcage. For all star team, many have tops that stop at or just below the bottom of the bra line. Another growing trend among all star teams is having sections of material missing (allowing bare skin to show) across the top for the chest, the shoulders, the top of the back, or portions of the arms.

Tuesday, October 9, 2012

How to Print on Plastic Bottles?

       Plastic bottles are used to package a wide variety of things, from juice to soft drinks, and they play a ubiquitous role in the lives of many consumers, along with other plastic products. Most plastic bottles are made from polyethylene terephtalate (PET) plastic, and almost all water bottles come from virgin plastic; an estimated 30% of the world's PET goes into plastic bottles. The plastic used in plastic bottles is made by mixing hydrocarbons extracted from crude oil with chemical catalysts, triggering polymerization.

       Commercial bottle tags are printed by bottle printers. But if you want to do bottle printing by yourself, it would be tricky. It is because bottles made from glass or plastic are non-porous, which means that printing words or designs can be a challenge. If you choose the right tools and printing materials, you can print on bottles made from glass or plastic, whether the bottles are textured, colored or smooth. The tools you need for printing on bottles are sandpaper (light grade), stencil, permanent marker, grid block, adhesive, rubber stamp, permanent solvent ink pad, etc. Use them wisely, you can make your unique bottle printing patters.

Wednesday, October 3, 2012

Band Saw Machine is the Excellent Solution for Cutting Needs

       A band saw machine is a power tool which uses a blade consisting of a continuous band of metal with teeth along one edge to cut various workpieces. The band usually rides on two wheels rotating in the same plane, although some bandsaws may have three or four wheels. Bandsaws are used for woodworking, metalworking, or for cutting a variety of other materials, and are particularly useful for cutting irregular or curved shapes, but can also be used to produce straight cuts. The minimum radius of a curve that can be cut on a particular saw is determined by the width of the band and its kerf.

       Band saws work by running a toothed belt between two wheels. When the band saw is turned on, the belt starts moving, allowing the operator to run objects though the saw to cut them. One of the advantages to a band saw is that it cuts very evenly, with a highly regular distribution of pressure. Another is that band saws can be used for curved, complex, or freehand cuts for which other kinds of saws are not appropriate.

       When choosing the right band saw machine for your needs, look at the depth of the cut the saw offers because that indicates the thickness of the wood the band saw can cut. Some band saws have a riser extension piece that increases the depth potential. Another feature that is important to check out when shopping for a band saw is the throat of the blade. The throat is the space between the blade and the main body of the saw. The throat determines the width of wooden pieces that can be cut with the band saw.

Monday, July 23, 2012

What is the Function of Slitting Machine?

       The machine used for roll slitting is called a slitter rewinder, a slitter or a slitting machine - these names are used interchangeably for the same machines. Roll slitting, also known as log slitting or rewind slitting, is a shearing operation that cuts a large roll of material into narrower rolls. The log slitting terminology refers back to the olden days of saw mills when they would cut logs into smaller sections. They would also use these saw mills to cut iron rods into smaller sections. By today's definition, slitting is a process in which a coil of material is cut down into a number of smaller coils of narrower measure. Potential workpieces are selectively thin (0.001 to 0.215 in.) and can be machined in sheet or roll form. Slitting is considered a practical alternative to other methods due to its high productivity and the versatility of materials it can manage. Rewind slitting involves rewinding the material through a number of knives to form narrower rolls of materials.
       When the term "slitting machine" is used to describe the machine, the three parts are referred to as the unwind, the slitting section and the rewind. Slitter rewinders are normally used to slit plastic films, paper and metal foils. The unwind is normally braked to maintain accurate tension in the material. Some machines have a driven unwind which reduces the effect of inertia when starting to unwind heavy rolls or when the material is very tension sensitive. The slitting section has three main options: Rotary shear slitting, Crush cut slitting, and Razor slitting which is ideal for thin plastic film. The rewind section also has options. The main type is centre winding using differential rewind shafts.
       Roll slitting technique is heavily used by Converters industry. The converter industry normally refers to companies who print, coat and laminate materials. A typical converter is a company manufacturing producing flexible packaging material for packaging food. This may involve purchasing large rolls of plastic film such as biaxially orientated polypropylene (BOPP) which is then printed to the customer's design and coated with cold seal adhesive for use on high speed packaging machines. This material is printed and coated in wide, large diameter rolls for maximum efficiency. The rolls are then slit, using a slitting machine, into smaller rolls of the size to be used on the packaging machine.